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Material Comparison

EPS · XPS · PU · Graphite EPS

Material Comparison

EPS · XPS · PU · Graphite EPS — How to Choose?

Four common insulation materials compared — to help you balance cost, insulation and compliance.

PropertyEPSXPSPUGraphite EPS
Thermal conductivity W/(m·K)0.033 – 0.0410.028 – 0.0340.020 – 0.0280.030 – 0.033
Raw material cost★ LowestMediumHigherLow–medium
Fire performanceClass B1 with FR additive (OI ≥ 32)B1 / B2 availableNeeds FR additives; higher smoke densityB1 easier to achieve
Recyclability★ 100% recyclable into new resinDifficult to recycleDifficult to recycleRecyclable like EPS
Water absorptionLow (closed cells ≥ 97%)Very lowLowLow
Molding methodSteam mold-foaming, any shapeExtruded then cutPour-in-place / boardsSame process as EPS
Typical density10 – 40 kg/m³25 – 45 kg/m³30 – 80 kg/m³12 – 30 kg/m³
Typical usesPackaging, insulation boards, geofoamUnderfloor heating, cold stores, wallsRefrigerators, pipes, spray foamPremium wall insulation

Values are industry-typical ranges; actual performance depends on each manufacturer's product. EPS data based on products made to QB/T 4009-2010.

✅ Why EPS

Lowest cost, 100% recyclable, complete molding freedom (complex shapes in one shot), mature global supply chain. The default choice for volume packaging and standard building insulation.

⚖️ When to Choose Alternatives

For extreme thinness / conductivity targets consider XPS or PU; for long-term wet + loaded positions XPS is stronger; PU suits spray applications and refrigerator cores.

⚪ What Is Graphite EPS?

Grey EPS — graphite infrared-shielding particles added to the bead give lower thermal conductivity and easier Class B1, with identical processing to standard EPS. This is our Grade FG.

Not Sure? Test a Sample

5–25 kg samples per grade for foaming trials, with English technical data sheets.

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